Custom Fabrication Services | Plastic Systems, Inc.

With years of experience and expertise, we can fabricate anything you need in plastic—whether it’s a simple design or a complex, intricate project. From custom cleaning bay doors with movable arm pass-through holes, to medical insurance kiosks, intricately designed aquariums, custom acrylic desktops/tabletops, exhibit displays, or custom machine covers, we’ve got you covered.

Examples

Custom Fabrication

Thanks to our extensive machining and drape forming capabilities, we can form and assemble any design you envision.

We also take on unique projects, like custom cabinetry. For example, we crafted a retail storefront counter for a local computer repair shop—something outside our usual scope of work. While woodwork isn’t our primary focus, we step in when others can’t or won’t. Our ability to work with wood, metals, and other materials in tooling and fixturing opens up a wide range of fabrication options, ensuring we can handle a variety of custom needs.

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Design & Engineering

If you have a concept and are struggling with the design, we’re here to help. With years of experience and in-depth knowledge, Plastic Systems can assist you in bringing your vision to life.

For many years, we’ve supported our customers by refining their products and providing the expertise needed to perfect their designs. We design all of our tooling to meet the specific needs of our customers, and they rely on our experience to create exactly what they want. Our clients trust our abilities, and you can, too.

Whether you need a complete ground-up design and engineering solution or just assistance in configuring a product for optimal cost and production efficiency, we are here to help every step of the way.

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Materials we work with

We offer a wide selection of high-performance plastics to meet your application needs:

Acrylonitrile Butadiene Styrene (ABS) – High-impact resistance, durable, recyclable.
High-Impact Polystyrene (HIPS) – Cost-effective, lightweight, and versatile.
Acrylic – Superior clarity, rigid, ideal alternative to glass.
Polycarbonate – Tough, shatter-resistant, excellent for protective applications.
High-Density Polyethylene (HDPE) – Chemical-resistant and highly durable.
Polyethylene Terephthalate Glycol (PETG) – Flexible, transparent, and easy to form.
Kydex
Vinyl
HMW

Custom color matching and specialty finishes available.

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Milltronics VM30: 30” x 60” x 24” Machining footprint, 3 Axis CNC

Primarily used for the production of smaller parts, often in conjunction with vacuum forming cycles to perform secondary machining operations for finishing. Regularly utilized for creating production tooling such as forming molds, fixtures, and templates.

Milltronics VM20: 20” x 40” x 20” Machining footprint, 3 Axis CNC

Primarily used for producing smaller parts, often in conjunction with vacuum forming cycles to perform secondary machining operations for finishing. Regularly utilized to create production tooling such as forming molds, fixtures, and templates.

Milltronics VM17: 16” x 30” x 16” Machining footprint, 3 Axis CNC

Primarily used for producing smaller parts, often in conjunction with vacuum forming cycles to perform secondary machining operations for finishing. Regularly employed to create production tooling, including forming molds, fixtures, and templates.

ZMD International 4' x 4' x 20" Vacuum Former with a 32-zone heater control.

Used for producing thermoformed parts up to 4 feet square.

ZMD International 5' x 7' x 24" Vacuum Former with a 32-zone heater control.

Used for producing thermoformed parts up to 4 feet square.